Tablet / Capsule Visual Inspection System Healthcare Products
Tablet Visual Inspection system: TVIS-NS-VA series
Features
1. High-accuracy 3D inspection (Nakai Prize winner)
It is possible to detect small chipping that were difficult to detect by conventional methods at high speed.
We are recognized for our high level of contribution to quality assurance and productivity improvement in the pharmaceutical manufacturing process, having won the Nakai Prize of the Japan Society of Pharmaceutical Machinery and Engineering, the highest in the industry.
2. High-accuracy character inspection VCR
The labeling inspection, which inspects printing/emboss one character at a time, has been further evolved. High-speed processing of pattern matching that can optionally set the area of interest (ROI) enables more accurate character inspection.
As shown at right, it is possible to detect the words “DJK” and “ファーマ” overall, as well as the individual character “ァ” in “ファーマ”.
3. Stable transfer/increased processing capability
We have accumulated experience and experience in simple mechanisms of trough unit, flow control unit, and disk-track rotation methods. And then we are making it possible to achieve higher and more stable processing capacity.
Double Line:
Round tablets: 720,000 tablets/hour (5 mm in diameter)
Shaped tablets: 350,000 tablets/hour (8 mm in length)
4. Equipped with image processing system V-IPU
HMI, work control, and image processing are integrated into one unit to achieve highly accurate, high-speed image processing.
Using an extensive image processing library, by inspecting the area image, which is an image of one tablet of each line image, it has become possible to detect defective features that were difficult to detect in the past.
Specification
| Model | TVIS-NS-VA1 | TVIS-NS-VA2 | |
|---|---|---|---|
| Applicable tablets | Uncoated tablets, film-coated tablets, sugar-coated tablets, multilayer tablets, tablets with printed marks on one or both sides, scored tablets, tablets with engraved marks | ||
| Tablet sizes | Round tablets: 5–12 mm in diameter, 2–8 mm in thickness Shaped tablets: 5–12 mm in width, 2–8 mm in thickness, 5–21 mm in length Contact us for out of range tablets. |
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| Defects to be inspected | Dirt, scratches, foreign particles, cracks, chips, deformation, different color, discoloration, scratched print, blurred print, coating defects and emboss defects | ||
| Areas to be inspected | Face, back, and sides | ||
| Inspection accuracy | Defects equivalent to a 50μm square or larger black speck | ||
| Processing capacity *May change depending on the condition of the tablet shape. |
Round tablets | 360,000 tablets/hour (5 mm in diameter) | 720,000 tablets/hour (5 mm in diameter) |
| Shaped tablets | 175,000 tablets/hour (8 mm in length) | 350,000 tablets/hour (8 mm in length) | |
| Machine dimensions | 1,850 (W) x 1,000 (D) x 1,880 (H) | ||
| Machine weight | 1,300kg | ||
| Power supply / consumption | AC 200 VAC (3 phase), 50/60 Hz / 9.0kVA | ||
| Pneumatic pressure | ≥ 0.5 MPa | ||
| Ambient conditions | Temperature: 10–30 °C Humidity: 30–70% |
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| Exhaust air flow | Max. 16 m3/min. | ||
| Exterior | SUS304 hairline finishing | ||
Tablet Visual Inspection System: TVIS-NSR
Features
- ✓ TVIS-NSR has been developed for oversea markets, based on our experience with Viswill TVIS-NS series.
- ✓ Main components such as Viswill original color cameras, 3D cameras and image processing unit and system are all same as those of high-end model, TVIS-NS-VA2.
- ✓ Suitable for customers who use the inspection machine for the first time in a single-line dedicated machine.
- ✓ Suitable for customers who want to purchase a tablet inspection machine at a reasonable cost.
Specification
| Model | TVIS-NSR | |
|---|---|---|
| Applicable tablets | Uncoated tablets, film-coated tablets, sugar-coated tablets, multilayer tablets, tablets with printed marks on one or both sides, scored tablets, tablets with engraved marks | |
| Tablet sizes | Round tablets: 5–12 mm in diameter, 2–8 mm in thickness Shaped tablets: 5–12 mm in width, 2–8 mm in thickness, 5–21 mm in length Contact us for out of range tablets. |
|
| Defects to be inspected | Dirt, scratches, foreign particles, cracks, chips, deformation, different color, discoloration, scratched print, blurred print, coating defects and emboss defects | |
| Areas to be inspected | Face, back, and sides | |
| Inspection accuracy | Defects equivalent to a 50μm square or larger black speck | |
| Processing capacity *May change depending on the condition of the tablet shape. |
Round tablets | 300,000 tablets/hour (5 mm in diameter) |
| Shaped tablets | 150,000 tablets/hour (8 mm in length) | |
| Machine dimensions | 1,850 (W)ｘ800 (D)ｘ1,880 (H) | |
| Machine weight | 950 kg | |
| Power supply / consumption | AC 200 VAC (3 phase), 50/60 Hz / 9.0kVA | |
| Pneumatic pressure | ≥ 0.35 MPa | |
| Ambient conditions | Temperature: 10–30 °C Humidity: 30–70% |
|
| Exhaust air flow | Max. 16 m3/min. | |
| Exterior | SUS304 hairline finishing | |
Tablet and Capsule Visual Inspection System: T/CVIS-NS-VA series
Switch between two types of high-speed, high-precision inspections in a short period of time
Features
1. High-accuracy 3D inspection (Nakai Prize winner)
It is possible to detect small chipping that were difficult to detect by conventional methods at high speed.
We are recognized for our high level of contribution to quality assurance and productivity improvement in the pharmaceutical manufacturing process, we won the Nakai Prize of the Japan Society of Pharmaceutical Machinery and Engineering, the highest in the industry.
2. High-accuracy character inspection VCR
The labeling inspection, which inspects printing/emboss one character at a time, has been further evolved. High-speed processing of pattern matching that can optionally set the area of interest (ROI) enables more accurate character inspection.
As shown at right, it is possible to detect the words “DJK” and “ファーマ” overall, as well as the individual character “ァ” in “ファーマ”.
3. High-accuracy 12-angle inspection system for capsule
Four 3CMOS color line sensor cameras are used to inspect capsules from 12 angles with high accuracy. The head and body are inspected separately with high accuracy to detect such as dents at the head. The inspection areas for light and dark colors are also separated, allowing the inspection of a wide range of capsules, including two-color and dark-color capsules.
4. Combined-image print inspection for capsule
Images of the print on capsules are taken as the capsules face in random directions during transfer. The images are then combined and processed to detect print defects with high accuracy.
Specification
| Model | T/CVIS-NS-VA1 | T/CVIS-NS-VA2 | |
|---|---|---|---|
| Applicable | Tablets | Uncoated tablets, film-coated tablets, sugar-coated tablets, multilayer tablets, tablets with printed marks on one or both sides, scored tablets, tablets with engraved marks | |
| Capsules | Single-color or two-color hard capsules, printed capsules (Inspection may be limited on capsules with both transparent cap and body, or dark-color capsules) | ||
| Sizes | Tablets | Round tablets: 5–12 mm in diameter, 2–8 mm in thickness Shaped tablets: 5–12 mm in width, 2–8 mm in thickness, 5–21 mm in length Contact us for out of range tablets. |
|
| Capsules | Size 0 to Size 5 | ||
| Defects to be inspected | Tablets | Dirt, scratches, foreign particles, cracks, chips, deformation, different color, discoloration, scratched print, blurred print, coating defects and emboss defects | |
| Capsules | Bright and darkness inspection: dirt, foreign particle, scratch, crack, lengthwise crack, diagonal crack, split, hole, etc. Shape inspection: collapsed, dent, length, double capping, bent, etc. Color inspection: color deviation, discoloration, etc. Print inspection: unprinted, blurred print, scratched print, etc. Tip inspection: dirt, foreign particles, scratches, chips, collapses, dents, etc. |
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| Areas to be inspected | Tablets | Face, back, and sides | |
| Capsules | Cap and body – whole direction and surface, Head of capsule | ||
| Inspection accuracy | Defects equivalent to a 50μm square or larger black speck | ||
| Processing capacity *May change depending on the condition of the tablet shape or capsule surface condition. |
Round tablets | 360,000 tablets/hour (5 mm in diameter) | 720,000 tablets/hour (5 mm in diameter) |
| Shaped tablets | 175,000 tablets/hour (8 mm in length) | 350,000 tablets/hour (8 mm in length) | |
| Capsules | 85,000 – 125,000 capsules/hour | 170,000 – 250,000 capsules/hour | |
| Machine dimensions | 1,850 (W) x 1,000 (D) x 1,880 (H) | ||
| Machine weight | 1,300kg | ||
| Power supply / consumption | AC 200 VAC (3 phase), 50/60 Hz / 9.0kVA | ||
| Pneumatic pressure | ≥ 0.5 MPa | ||
| Ambient conditions | Temperature: 10–30 °C Humidity: 30–70% |
||
| Exhaust air flow | Max. 16 m3/min. | ||
| Exterior | SUS304 hairline finishing | ||